Re: Making Cartridges...Need Help!!!
Hallo Kamerad!
Instructions are given in the ORDNANCE MANUAL, pages 267-268:
To Make the Cartridge.
Workmen.-- 1 master, 10 boys
Implements for each boy.-- 2 boxes to hold cylinders, 20 inches long, 8 inches wide, and 4 inches high, in the clear, made of 1/2-inch boards, without a cover: they are placed on their sides, their backs inclined against the partition in the middle of the cartridge-table, the front resting on cleats nailed to the table; 1 former, cylindrical, of hard wood, of the same diameter as the ball, 6 to 7 inches long, on end pointed, almost as much as the ball, and marked with a shallow groove 4.0 inches from the end; 1 sabot or frame, tacked to the table, to hold balls, placed at the left hand of the boy; 1 spool of thread, turning on a vertical spindle fixed in the table near the balls; 1 choking-string, made of 4 or 5 cartridge-threads twisted together, about 9 inches long, with a wooden toggle at the end,-- fastened to the edge of the table at the right hand of the boy; 1 knife-blade, 1 1/2 inch long, hooked, driven into the front of the table below and near the choke-string.
To Form the Cylinder.-- Lay the trapezoids on the table with the side perpendicular to the bases toward the workman, the broad end to the left.
Take the former in the right hand and lay it on a trapezoid, the groove in the former against the right edge of the paper, bringing the pointed end 1/3 inch from the broad end of the paper; envelop the former with the paper, turn the former and roll all the paper upon it; hold it with the left hand, and, with the choking-string in the right, take one turn around the cylinder at about 1/3 inch from the end; hold the former firmly in the left hand, and draw gently upon the choking-string, pressing at the same time with the left forefinger upon the projecting end of the cylinder, this folding it neatly down upon the end of the ball. Having choked the cylinder close (sic), carry it to the rigth side, and, with the thread in the right hand, take two half-hitches firmly around the part that has been choked; cut the thread on the knife- blade, and press the choke in a cavity in the table; place the former, with a cylinder on it, on a second trapezoid; put a ball over the end of the former; roll the paper on the former and the ball; hold the cylinder in the left hand and choke and tie it as just described for the inner cylinder; withdraw the former, pressing the cylinder with the left hand, and place it in the box.
A day's work.-- A boy can make 800 cylinders in 10 hours.
To Fill the Cylinder.
Implements.-- 1 charger, made of a cylinder of wood or brass pierced with two holes through its length, holding the exact charge of powder; a funnel attached to one end of the cylinder, and a discharge-pipe to the other. The holes in the cylinder are made to communicate and shut off, alternately, from the funnel holding the powder, and the discharge-pipe at the lower end, by a reciprocating motion given to the cylinder by the hands.
Fill the funnel with powder; insert the discharge-pipe in a cartridge, holding the charger in both hands, and turn the cylinder; the charge of powder is deposited in the cartridge: insert the pipe in the next, and turn the cylinder in the opposite direction; and continue in the same way for all the rest.
Cartridges may be filled with a copper charger made to hold the exact charge, pouring the powder by means of a small funnel which is inserted into the cartridge.
To Pinch the Cartridge.- Take the cartridge in the right hand, strike it lightly on the table to settle the powder; flatten the empty part of the cylinder, and bend it, flush with the top of the powder, at right angles to the cartridge, the oblique side of the trapezoid on top, the cartridge standing vertical on the table; fold the flattened part in the direction of its length with two folds from the exterior, meeting in the middle; bend this folded end back on itself, and strike it on the table top to set the folds.
Curt-Heinrich Schmidt
In gleichem Schritt und Tritt, Curt Schmidt
-Hard and sharp as flint...secret, and self-contained, and solitary as an oyster.
-Lunkerhead
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